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The PJ driver seems to solve this problem by using small gate resistors (sorta bypassing what Miller capacitance issues are left)--and violating the manufacturer datasheet requirements for the driver chips. by NOT putting the required ceramic capacitor anywhere on the board
The LED not turn on seem to make the LF driver work better . The picture of the NCEP039N10 mosfet show a diode between the D and S . A 15 volt zener diode may be better to save the mosfet from blowing up since the max voltage is 20 volt .
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The picture of the NCEP039N10 mosfet show a diode between the D and S
This is the internal body diode (generally rated for the full FET amperage); actually for battery charge, all the output power flows through the body diodes on the FET H-bridge. An inadvertent bridge rectifier if you ask me.
A 15 volt zener diode may be better to save the mosfet from blowing up since the max voltage is 20 volt .
Between G-S, yes. For any GS upgrades, we have had to install zener diodes across the G-S lines of the FET board--otherwise random FET failures are guaranteed. (Strangely enough, this usually would occur at very small loads.) Use of zener diodes in that fashion solved FET drive problems--at least until the magical 6kw barrier was reached. Beyond 6kw, the crosstalk in the ribbon cable and mainboard becomes fatal to the FETs, causing extreme heat as they deadshort each other across the battery until the solder melts off the leads, FETs fail, and the whole inverter stops working.
Beyond 6kw, the crosstalk in the ribbon cable and mainboard becomes fatal to the FETs, causing extreme heat as they deadshort each other across the battery until the solder melts off the leads, FETs fail, and the whole inverter stops working.
Since PJ inverter do not have the G to S zener diode this mean the 25kw PJ inverter will blow up at continuous 8kw . My 15kw at 5000 kw will overhaet in one hour . PJ do not make the long mainboard because the crosstalk inside will blow the mosfet and short the mainboard . I use the damaged long mainboard for capacitors extra storage . I order the PJ mini mainboard to try to stop the crosstalk inside the mainboard . It will be very difficult to make a 12kw inverter run continuously as Growatt and SolArt recommend spare mosfets when buying their 12kw inverter . In the winter I can run my 15kw PJ 16 hours at 4000 watt continuous. I learn a lot about why the PJ failure on this forum so I think I can keep the PJ running for a long time even after this forum wiil shut down in a few days . Thank you .
It will be very difficult to make a 12kw inverter run continuously as Growatt and SolArt recommend spare mosfets when buying their 12kw inverter
Can you provide links to these claims? Definitely got my curiosity up 🤣. Growatt, yes. SolArk....ummm, really??
so I think I can keep the PJ running for a long time even after this forum wiil shut down in a few days .
After the forum will shut down?? Who said that?
I know Sean mentioned that the forum might have to close down several months--but with sales moving, I don't think that's an issue anymore. Especially if we get a new website with an integrated forum (eliminating that expense), that'll really help future-proof Genetry Solar.
Can you provide links to these claims? Definitely got my curiosity up 🤣. Growatt, yes. SolArk....ummm, really??
Yes I seen on youtube but it will take time to find because so many youtube video on Growatt and SolArt review but no new video on Powerjack and a few on GS inverter .
Since PJ inverter do not have the G to S zener diode this mean the 25kw PJ inverter will blow up at continuous 8kw
Not necessarily. Due to the reduced drive strength (assuming the voltage does not spike higher from noise induced in the wires/board), this doesn't seem to be as much of a problem.
But for whatever unknown reason, they run the high-side FETs at 18v...barely 2v under the threshold of the NCEP039N10 FETs. (Older HY3810s have a 25v max.)
FET failure due to gate overvoltage is usually random and unexpected. For example, Sean would load-test the early GS control board designs one day (5-6kw for 30 minutes)...and then the inverter would suddenly blow all the FETs just running 150W of lights the next day.
FET failure due to gate overvoltage is usually random and unexpected. For example, Sean would load-test the early GS control board designs one day (5-6kw for 30 minutes)...and then the inverter would suddenly blow all the FETs just running 150W of lights the next day . Yes my 15kw PJ run 6kw and the next day all the FETs blow up when the switch turn with no load . I change to rev 11.1 control board and different FETs and works good except for the alarm with inductive load but the FETs are good . The closup picture of the DIP SWI switch are all set now to OFF and no more alarm and run inductive load ok .
Regarding blowing up FETs in Growatts and Solarks, I really can't say much about the solarks but only because I've never come across one here. There are plenty of Growatts in my area, both grid tie and standalone. I haven't heard of any Growatts that blew up FETs without good cause, and by good cause I mean more than doing something stupid on the AC output of the inverter. Lightning is the typical cause.
I did see a USA bsed youtuber grizzling about his Growatt 48V 5kW inverter/charger going bang, but to be honest intuition says it was a fake based on where he bought it.
Regarding blowing up FETs in Growatts and Solarks, I really can't say much about the solarks but only because I've never come across one here.
The youtube video show the FETs never blow up because of over ampage limit protection like the GS inverter . I have not seen anyone on youtube run offgrid inverter continous at 12kw . The dealer for Growatts and Solarks do not sell repair parts but do return on a case by case basis . The max for the 2 inverters is 9kw not thr 12kw as advertise . The picture I found of the FETs in the Growatts inverter . MPP inverter do sell repair parts and is recommended . I will never buy HF inverter .
So nothing to back up the statement about Growatt and sol-ark recommending people buy spare FETs?
The recent all-in-one HF Growatt inverters are Voltronics. Their LF units seem to be inhouse and I haven't been able to determine the origins of their transformerless grid tied inverters but I don't really play in that market anyway. I have repaired damaged Growatt LF inverters, but will not repair grid tied transformerless, too much liability attaches there.
I have repaired damaged Growatt LF inverters
In case anyone was wondering, it was fried serial ports.
Serial ports usually cop a beating when lightning is around. Even devices that use opto / magentic isolation can be zapped if proper attention to clearances isn't given along with something to clamp transients so they don't exceed what ever the expected breakdown voltage is. I saw the same in the past when I was repairing PABX cards and ... networked cash registers.
Serial ports usually cop a beating when lightning is around. Even devices that use opto / magentic isolation can be zapped if proper attention to clearances isn't given along with something to clamp transients so they don't exceed what ever the expected breakdown voltage is.
I use surge protector for the whole house and a surge protector for the heat pump . Do they use surge protector in Australia ?
6 hours ago, dickson said:I have not seen anyone on youtube run offgrid inverter continous at 12kw . The dealer for Growatts and Solarks do not sell repair parts but do return on a case by case basis . The max for the 2 inverters is 9kw not thr 12kw as advertise . The picture I found of the FETs in the Growatts inverter . MPP inverter do sell repair parts and is recommended . I will never buy HF inverter .
Took a closer look at the video. Appears (from what blurry detail I could get) that the main processor is a Texas Instruments TMS320F28035. Talk about powerful processor compared to what's (quite adequate) in GS inverters...!
- 120MIPs (vs 16MIPs)
- 32-bit (vs 8-bit)
...but does cost 3x as much.
Worth noting: Growatt (at least the SPF6000) uses the exact same FET driving methodology as PJ and the rest of the Chinese-designed LF inverters. If it works for them, great--but I just think it's so funny how little innovation there is in the Chinese inverter market:
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- Yellow circle: low-side FET drivers (discrete transistors forming a totem pole driver)
- Green circle: high-side FET drivers (betcha they're the same TLP350 chips)
- Orange circle: multitap transformer-based power supply (2 floating high side taps, and at least 1 more tap for low side and logic)
While the layout is far more concise here, it is worth significant note that I do not see ANY ceramic capacitors anywhere near any of the FET driver quadrants. Perhaps this is the trick after all, to prevent the FET drivers from providing a fast rise time to the FETs...by not giving them a strong power source in the first place.
I'd be curious to see whether this trick still works in their 12kw inverter...
Found a video of a Growatt 12kw disassembly, and guess what I noticed on the control board:
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Yup. Same driver circuit.
Also worth noting that they only went to 8 FETs/quadrant (same IRFB4110) as opposed to 6 FETs/quadrant in their 6kw.
Yup. Same driver circuit
It is part of the control board so the design will always work and not blow up the FETs . Other review on youtube say it is impossible to run 12kw continuous because the current limit will shut down at 8kw . This way nobody know what happen to the FETs at 12kw and never get a bad review ? It is very difficult to run 12kw continuous that even the 30kw powerjack with the ASL11 transformer can not run 12kw continuous .